Well, this is what the guys at Alu-Inox in Raiatea have come up with. Unfortunately they couldn’t fabricate a brand new piece but I think it’s not a bad effort.
With luck this will get us to somewhere that we can more easily do a proper fix. In the meantime I’ll back it up with a piece of fancy rope (dyneema) so that if it breaks again we hopefully won’t lose the whole mast. I’ll also slather it in grease so that it doesn’t corrode in the no-time-at-all in which thing seem to turn into piles of mush in this environment. It would be decidedly inconvenient if the mast came crashing down in the middle of the South Pacific. Or………. anywhere for that matter!
I really should have been true to my tallship roots and tarred the whole rig. Ah well. Wish us luck for the next leg. We have our port clearance papers in order and the weather forecast is for stable trade winds following a trough later this week. We will see…………….. I’m not a fan of that crack that you can see in the picture across the top of the ‘U’.
Update, July 1st: Sta-lock USA are apparently ‘horrified’ by this failure. Apparently it’s the first occurrence of such a thing. They have apologised profusely and are shipping a new fitting to Rarotonga ahead of us at our request (we didn’t want it sent here because getting stuff imported into French Polynesia is very expensive and bureaucratic). Their response has encouraged me considerably regarding the strength and reliability of the rest of the rig.